make sure we adhere to stringent quality policies in every task that
we take to endeavour. Heres a concise look into our production
have first-rate experience in handling different
types of fabrics that include Plaids, Flannels, Rib stops,
Twills and Denims, from 100% cotton, cotton/synthetics blends, eco-friendly
fibers such as flax, linen, etc., for both top and bottom wear.
Teams of well-trained professionals take care of the fabric
weave, texture, drape and pattern/design. Each meter of fabric
is inspected against 4-point system
where we accept a maximum of 30 points per
100 meters. Since fabric is the key input for apparel manufacturing,
stringent systems are laid-down to control the quality of fabric
right from the weaving stage.
We have a library of over 5000
designs to choose from. These range from designs for tops,
bottoms, jackets, hats, etc., in various compositions such as 100%
Cotton, 100% Rayon, Poly/Cotton Blends, Linens, Jute, Nylon, etc.
We are capable of creating any type of new sample within 2 days.
Our creative design team constantly works on new sample developments
in Fabric and Made-ups.
cutting section is the 'nervous system' of the entire process that
takes place during the production of apparels. This section is equipped
with state-of-the-art machinery and
an excellently trained work force.
As far as quality is concerned, we have a trained team to inspect
each component produced right from spreading to bundling. The produced
components are inspected completely for horizontal and vertical
line matching; if necessary the corresponding marker is also used.
are equipped with Japanese machinery spread over in different lines,
to produce different types of apparels. In each line a flow chart
is readily available which gives information such as Sequence of
operation with grade, Machinery layout, Spot inspectors, etc. Before
starting each style, the flow chart is developed by a group of experienced
professionals who frequently carry out time
and method studies as well as manning
and utilization studies. The amount of garments to be produced
is determined operation-wise.
To acquire greater and faster productivity
we rely on modern machineries with Under Bed
Trimmers, Edge cutters, etc,
that are programmed and are computer controlled. These machines
are mainly used in stitching operations such as Pocket
Attach, Label and Collar Stitching.
Every machine has got some special attachments
and guides to enhance production and quality of apparels. Some extraordinary
machines like Pneumatic Collar, Cuff turning
machine and Tabletop Boiler-Irons are used in the sewing
floor to produce components of precise shape.
Productivity of each operator is monitored
every hour and reasons for low productivity (if any) are analyzed.
We normally conduct regular refresher and
training programs wherein we teach the latest production
techniques, inspection methods, etc.
Each apparel passes through an Automatic
Thread Sucking machine that ensures the apparel is free from
loose threads and other foreign particles.
purpose of inspection and quality control in each stage of production
is to produce quality merchandise.
The key areas where inspection is done in sewing are as follows:
Open box analysis
Spot inspection is carried out in each line where we produce world-class
merchandise. Trained inspectors are stationed at critical points
of apparel manufacture like pocket, back yoke, etc., totaling to
around 12 inspectors per line. Spot inspectors are trained with
visual exhibits of defects that may occur before sewing each style.
Experienced final inspectors carry out the final inspection. Each
garment is inspected in a stipulated manner to identify each and
every minor defect that may occur.
Open box analysis
Just before the merchandise is passed on for final inspection, it
is inspected as per the 'Acceptable Quality Level' stipulated by
the buyer. A sample of 10% is usually considered for inspection.
During inspection, standards of the fabric, folding, pressing, etc.
will be verified.
is carried out by a group of proficient workforce. They are responsible
for the type of folds, trims required and
ambient temperature for a particular style. A quality check
is done here to ensure conformity of the length and width of the
fold, measure of tie gap, etc.